This technical report provides detailed methodologies for calculating Key Performance Indicators (KPIs) in manufacturing operations management, specifically focusing on data acquisition processes as outlined in ISO 22400-2. It serves as a practical companion to theoretical definitions, offering step-by-step examples across various manufacturing scenarios.
| Scope | Key KPIs | Calculation Basis |
|---|---|---|
| Work Unit | OEE, Availability, MTBF | Work unit log events and timestamps |
| Production Orders | Throughput rate, First Pass Yield | Order sequence execution data |
| Workers | Operator efficiency | Attendance vs. productive time |
The standard mandates recording of:
Example from Table 1 shows W1 accumulated 390 minutes APT with 150 minutes ADET, yielding 72.22% technical efficiency.
Innovative KPIs address sustainability:
| Metric | Formula | Work Unit W1 Example |
|---|---|---|
| Direct Energy Consumption Effectiveness | (Planned Energy × PQ)/Actual Energy | 88.68% |
| Net Energy Efficiency | Actual Energy/GQ | 0.540 kWh/piece |
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| 术语 | |
|---|---|
| 计划停机时间 | Planned Shutdown Time (PST) |
| 计划 downtime | Planned Downtime (PDOT) |
| 工作单元日志记录系统 | 用于记录工作单元事件及其时间戳的数据系统 |
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